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How to: MIG Welding Thin Metal

For MIG welding sheet metal, it is often recommended to use an electrode wire of the smallest diameter to prevent burn-through and warping. The main reason to use a smaller diameter wire is that it takes less heat for melting and hence the metal around the weld is not heated to a very great extent.

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Metal Inert Gas (MIG) welding was first patented in the USA in 1949 for welding aluminium. The arc and weld pool formed using a bare wire electrode was protected by helium gas, readily available at that time.

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MIG Welding: Setting the Correct Parameters

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Understanding MIG Gun Liners | Bernard

nesting: If the welding wire’s path of travel through a MIG gun is blocked while the wire feeder is pushing it, a tangled mess of wire called a nest could be the result. A nest can be caused by a liner that is trimmed too short, clogged, or the wrong size (too small or large for the wire diameter).

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